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SCJ-45K2X1.2D Blow Molding Machine

   This 100ml hand cream bottle blowing machine is suitable for producing hollow products made of PE, PP, EVA, ABS, K, TPU, nylon, etc. Products can be ejected from side or bottom outlets, making it possible to product different products with the same machine. Touch-screen interface of this blow molding machine facilitates operation.

Advantages

1. Economical machine that is suitable for investors with limit budget and start-ups.

2. Dual protection of clamping frame: the guide rail is designed with safety threshold electronic components, stop block is provided at the end of the guide rail to prevent the clamping arm from falling off.

3. Professional analysis software is used to measure the smoothness of the runner.

4. Optimized hydraulic oil circuit design of this blow molding machine helps save electricity and facilitates operation.

5. Extrusion motor with variable frequency and adjustable speed can adapt to the change of screw’s rotational speed.

6. Different mold heads can be set according to the product features for customer’s selection.

7. Central oil cylinder structure of the back plate allows strong and even clamping force.

Features

1. This 100ml hand cream bottle blowing machine is suitable for producing hollow products made of PE, PP, EVA, ABS, K, TPU, nylon, etc.

2. Products can be ejected from side or bottom outlets, making it possible to produce different products with the same machine.

3. Touch-screen interface of this blow molding machine facilitates operation.

4. Design of double pumps: two hydraulic pumps will supply oil under low pressure, and under high pressure, one pump will supply oil, and the other will be standby. This can ensure sufficient oil supply as well as high performance.

5. Double proportional valves control the flow rate and pressure of oil, reversing valve controls direction, and reduction valve manages braking.

6. Clamping force is uniformly distributed to ensure high performance of this 100ml hand cream bottle blowing machine.

7. Safety design meets CE standard.

8. Japanese inverter is used to adjust the speed of rotor, saving energy.

9. Automatic lubrication system of this blow molding machine helps reduce maintenance work.

others

Optional Devices

1. To facilitate feeding, users can choose to add a hydraulic automatic filter device, as well as wall thickness control, or automatic deburring device;

2. Optional pre-sealing cutting knife, transverse cutting knife, imported hot knife, cold cutting knife, etc.

3. Optional thickness controller;

5. Optional permanent magnet brushless DC motor independently developed by Leshan for blow molding machines, reducing energy consumption by 8% to 15%.

6. Optional macromolecular mixing screw to ensure product performance as well as reduce material consumption by 15% to 30%.

7. Optional Austria SIGMATEK control system, which performs 10 times faster than the traditional cycle refresh mode.

8. Optional remote after-sales service system: automatic fault diagnosis, maintenance records, statistics report, video transmission, remote SMS notification and alarm, etc.

9. Optional air conveying system, conveyor belt, automatic feeding system, 4 in 1 feeding machine.

10. Optional mold internal labeling function, online leak detection function.

11. Optional forward and backward moving platform to facilitate mold installation.

12. Optional pre-clamping function, 2-axis servo motor, single axis servo motor.

13. Screw or row type mold head, continuous extrusion die head and storage mold head are available.

 

Technical Data

Item

Unit

Specifications

Basic Information

Category

/

Single layer single head

Max. Volume

L

2

Material

/

PE, PP, PS, PC, PVC

No. of Die Head

/

1

Net Weight

kg

4000

Dimensions (L × H × W)

mm

3130 × 2100 × 1930

Die Head

No. of Die Head Heating Zone

/

2

Die Head Heating Power

kW

3

Clamping Unit

No. of Clamping Station

/

2

Min. Clamping Distance of Mold

mm

130

Clamping Stroke

mm

200

Clamping Force

KN

30

Extruder Unit

Screw Diameter

mm

45

Screw Length / Diameter Ratio

L/D

32

Screw Rotational Speed

r/min

20-60

Max. Extrusion Capacity

kg/h

20

Extruder Motor Power

kW

7.5

Barrel Heating Zone

/

3

Barrel Heating Power

kW

4.5

Power Unit

Oil Pump Motor Power

kW

5.5

Hydraulic System Working Pressure

MPa

16

Pneumatic System Working Pressure

MPa

0.6-0.8

Cooling System Working Pressure

MPa

0.2-0.3

Air Consumption

m³/h

5

Hot Cutter Power

kW

2

Total Power

kW

22.5

Remarks

Recommended Crusher

HP

10

Recommended Chiller

HP

5

Recommended Air Compressor

HP

10

After Adding Wall Thickness Control

Model

/

SCJ 45K+S2×1.2D

Servo Motor Power

kW

5.5

Total Power

kW

28

 

 

Precautions and Operation

1. Preparation before production

(1) Check if parts and components are damaged, screws are loose, wires and cables are damaged or lost. If there is any damage, replace or repair them in time.

(2) Check if there is any debris in the hopper of extruder and clean it up, then close the discharge gate.

(3) Check if the moving parts are firm, especially where the impact force is strong, and check if the belt transmission part is normal.

(4) Check the high and low pressure air source, power supply and water supply.

(5) Check the emergency stop switch, safety door switch and protection device.

(6) Check if any pneumatic component leaks gas.

(7) Please operate according to the operation manual.

 

2. Production in the normal course

When the machine is working, a person should be assigned to supervise it and handle any issues. As this blow molding machine enjoys high degree of automation, the workload during normal production is quite low. Users just need to add raw materials at regular intervals, and collect finished products and burrs at designated position of this 100ml hand cream bottle blowing machine.

 

Maintenance

For optimal performance and extended service life, please regularly inspect and maintain this blow molding machine.

1. During the normal production, please lubricate the machine according to the lubrication schedule. If stop using the machine for more than a month, apply rust-proof oil to each guide pillar, and cover the pillar with sheet to prevent dust and other corrosive substances. Regularly clean and oil the pillars.

2. According to statistics, more than 85% of failure of hydraulic system is caused by pollution of hydraulic oil, so it is of great importance to keep the hydraulic oil clean and extend the service life of the hydraulic system. 

The hydraulic system of this blow molding machine allows maximum oil pollution of NAS 1638 11. No corrosive substance is allowed to be mixed in the hydraulic oil, and the oil shall be filtered by filter with the filtration precision of 2020μ.

3. Daily routine check

Check the temperature of the hydraulic oil, and adjust the cold water supply when necessary to keep the oil temperature between 30 and 50 degrees.

4. Weekly routine check

(1) Lubricate each part.

(2) Whether the stroke switch of installation screw is off.

(3) Whether there is oil spill in the oil pipes and joints, and tighten them if necessary.

(4) Whether the machine is leaking oil or gas.

5. Monthly routine check

(1) Whether the joints of each circuit are loose.

(2) Whether the hydraulic oil is clean and sufficient. Clean the air cleaner.

(3) Whether the filter is blocked.

(4) Lubricate the lubricating parts.

(5) Whether the exhaust fan works, clean the dust on the dust net and replace the net in time to avoid influencing heat dissipation of electric box.

(6) Whether the water can flow smoothly, and whether there is any scale deposit.

(7) Check the extrusion belt.

6. Annual routine inspection

(1) Replace the pressure oil to extend the service life of oil valve, oil pump and sealing rings.

(2) Clean thermocouple contact points.

(3) Check all wire connection points in the electric box to see whether the rubber shell of each wire is hardened to prevent leakage.

(4) Check all indicator lights.

(5) Clean the motor. Dust on the motor housing may lead to difficulty in heat dissipation.

(6) Clean up the scale deposits.

(7) Clean the tank of hydraulic system.

(8) Check the pneumatic system.

 

Failure Analysis and Troubleshooting

Accidental failure is inevitable in the continuous operation of the blow molding machine. Here are some of the common troubleshooting methods:

 

Mechanical Transmission

Failure

Analysis and Solution

Motor workload increase

1. Damage of gearbox bearing.

2. Severe friction between screw and barrel.

3. The plasticization temperature of raw materials is not enough.

Noisy gearbox

1. Bearing failure.

2. Insufficient or dirty lubricating oil.

3. The wear or crack of gear box.

Pneumatic Liquid Control

Direction valve doesnt work

1. Dirty hydraulic oil or air; distortion of the valve core.

2. Blocking of return air or oil circuit.

3. Damage of direction valve coil or wiring off.

4. Valve core stuck or sealing leakage.                                          

Unstable clamping force

1. Damage of clamping cylinder or oil cylinder seal (need to be replaced).

2. Wrong position or leakage of stop valve or reversing valve.

Oil temperature is too high

1. The oil tank is short of oil.

2. Not enough cooling water or serious fouling chiller.

3. Damage of overflow valve.

Insufficient air pressure and oil pressure

1. The wear of compressor or oil pump leads to the leakage.

2. Short of oil for the oil tank and entering of air for the oil pump (need to add hydraulic oil).

3. Blocking of filter and oil filter (need to be cleaned).

 

Electrical Control

The temperature of heating parts dont rise, and the current meter doesnt work

1. The power is not connected.

2. The connection of electric heating circuit is loose.

3. The electric heater is damaged by short circuit.

4. The current meter is damaged.

Extruder motor and oil pump motor dont work or fail

1. Check if there is circuit failure or phase failure.

2. Check if the rotation direction of motor is right.

3. The pressure exceeds load or motor overload.

Swing frame doesnt work

1. The blow pin must be raised to the upper limit and contact the limiting rod with the induction switch.

2. The die board must be in place.

The temperature of cutting knives cant be controlled

1. Rotate the hand wheel of voltage regulator, then you can change the temperature of cutting knives.

2. Check the output voltage of transformer and it should be changed with the voltage regulator.

Machine cant work normally

1. Check if the position of each limit switch is appropriate.

2. Check if the wring section is loose.

3. Damage of electric components.

 

 

Service Commitment

“Be happy to create new technology, and be pleasant to promote user development”. Leshan focuses on providing users with high quality and efficient services. Customers will feel increasingly confident with our professional, careful and responsive services. The following after-sales services are included:

1. We provide one-year equipment warranty and permanent maintenance service.

2. Free installation, debugging and instruction for users.

3. Free training of maintenance workers for users.

4. After-sales service center in each region and 24-hour service hotline.

5. VIP line for users with emergent needs of part processing and purchasing.

Add: No. 1 Xinhui Road, Wusha, Daliang, Shunde, Foshan, Guangdong, P.R.China

Email: overseas@china-leshan.com; COUNT